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Assemblers and fabricators assemble finished products and the parts that go into them. They use tools, machines, and their hands to make engines, computers, aircraft, ships, boats, toys, electronic devices, control panels, and more.
Assemblers and fabricators typically do the following:
Assemblers and fabricators have an important role in the manufacturing process. They assemble both finished products and the pieces that go into them. The products encompass a full range of manufactured goods, including aircraft, toys, household appliances, automobiles, computers, and electronic devices.
Changes in technology have transformed the manufacturing and assembly process. Modern manufacturing systems use robots, computers, programmable motion-control devices, and various sensing technologies. These technological changes affect the way in which goods are made and the jobs of those who make them. Advanced assemblers must be able to work with these new technologies and use them to manufacture goods.
The job of an assembler or fabricator requires a range of knowledge and skills. Skilled assemblers putting together complex machines, for example, read detailed schematics that show how to assemble the machine. After determining how parts should connect, they use hand or power tools to trim, shim, cut, and make other adjustments to fit components together. Once the parts are properly aligned, they connect them with bolts and screws, or they weld or solder pieces together.
Quality control is important throughout the assembly process, so assemblers look for faulty components and mistakes in the assembly process. They help fix problems before defective products are made.
Manufacturing techniques are moving away from traditional assembly line systems toward lean manufacturing systems, which use teams of workers to produce entire products or components. Lean manufacturing has changed the nature of the assemblers' duties.
It has become more common to involve assemblers and fabricators in product development. Designers and engineers consult manufacturing workers during the design stage to improve product reliability and manufacturing efficiency. Some experienced assemblers work with designers and engineers to build prototypes or test products.
Although most assemblers and fabricators are classified as team assemblers, others specialize in producing one type of product or perform the same or similar tasks throughout the assembly process.
The following are examples of types of assemblers and fabricators:
Aircraft structure, surfaces, rigging, and systems assemblers fit, fasten, and install parts of airplanes, space vehicles, or missiles, such as the wings, fuselage, landing gear, rigging and control equipment, and heating and ventilating systems.
Coil winders, tapers, and finishers wind wire coils of electrical components used in a variety of electric and electronic products, including resistors, transformers, generators, and electric motors.
Electrical and electronic equipment assemblers build products such as electric motors, computers, electronic control devices, and sensing equipment. Automated systems have been put in place because many electronic parts are too small or fragile for human assembly. Much of the work of electrical and electronic assemblers is done by hand during the small-scale production of electronic devices used in all types of aircraft, military systems, and medical equipment. Production by hand requires these workers to use devices such as soldering irons.
Electromechanical equipment assemblers assemble and modify electromechanical devices such as household appliances, computer tomography scanners, or vending machines. The workers use a variety of tools, such as rulers, rivet guns, and soldering irons.
Engine and machine assemblers construct, assemble, and rebuild engines, turbines, and machines used in automobiles, construction and mining equipment, and power generators.
Structural metal fabricators and fitters cut, align, and fit together structural metal parts and may help weld or rivet the parts together.
Fiberglass laminators and fabricators laminate layers of fiberglass on molds to form boat decks and hulls, bodies for golf carts, automobiles, and other products.
Team assemblers work on an assembly line, but they rotate through different tasks, rather than specializing in a single task. The team may decide how the work is assigned and how different tasks are done. Some aspects of lean production, such as rotating tasks and seeking worker input on improving the assembly process, are common to all assembly and fabrication occupations.
Timing device assemblers, adjusters, and calibrators do precision assembling or adjusting of timing devices within very narrow tolerances.
Assemblers and fabricators hold about 1.8 million jobs. Employment in the detailed occupations that make up assemblers and fabricators is distributed as follows:
|Assemblers and fabricators, all other||232,400|
|Electrical and electronic equipment assemblers||218,900|
|Structural metal fabricators and fitters||77,000|
|Electromechanical equipment assemblers||45,700|
|Aircraft structure, surfaces, rigging, and systems assemblers||41,800|
|Engine and other machine assemblers||38,000|
|Fiberglass laminators and fabricators||19,700|
|Coil winders, tapers, and finishers||14,100|
|Timing device assemblers and adjusters||800|
The largest employers of assemblers and fabricators are as follows:
|Transportation equipment manufacturing||24%|
|Temporary help services||13|
|Computer and electronic product manufacturing||9|
|Fabricated metal product manufacturing||7|
Most assemblers and fabricators work in manufacturing plants, and working conditions vary by plant and by industry. Many physically difficult tasks, such as tightening massive bolts or moving heavy parts into position, have been automated or made easier through the use of power tools. Assembly work, however, may still involve long periods of standing, sitting, or working on ladders, such as in the shipbuilding industry.
Some assemblers may come into contact with potentially harmful chemicals or fumes, but ventilation systems normally minimize any harmful effects. Other assemblers may come into contact with oil and grease, and their work areas may be noisy. Fiberglass laminators and fabricators are exposed to fiberglass, which may irritate the skin. Therefore, fiberglass workers must wear gloves and long sleeves and must use respirators for safety.
Most assemblers and fabricators are employed full time. Some assemblers and fabricators work in shifts, which may require evening, weekend, and night work.
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The education level and qualifications needed to enter these jobs varies with the industry and employer. Although a high school diploma is enough for most jobs, experience and additional training are needed for more advanced assembly work.
Most employers require a high school diploma or equivalent for assembler and fabricator positions.
Workers usually receive several months of on-the-job training, sometimes including employer-sponsored technical instruction.
Some employers may require specialized training or an associate's degree for the most skilled assembly and fabrication jobs. For example, jobs with electrical, electronic, and aircraft and motor vehicle products manufacturers typically require more formal education. Apprenticeship programs are also available.
The Fabricators & Manufacturers Association, International (FMA) offers certificates and training programs in fabrication, coil processing, and other related topics. Although not required, becoming certified can demonstrate competence and professionalism. It also may help a candidate advance in the profession.
In addition, many employers that hire electrical and electronic assembly workers, especially those employers in the aerospace and defense industries, require certifications in soldering. The Association Connecting Electronics Industries, also known as IPC, offers a number of certification programs related to electronic assembly and soldering.
Color vision. Assemblers and fabricators who make electrical and electronic products must distinguish different colors, because the wires they often work with are color coded.
Dexterity. Assemblers and fabricators should have a steady hand and good hand-eye coordination, as they must grasp, manipulate, or assemble parts and components that are often very small.
Math skills. Assemblers and fabricators must know basic math and be able to use computers, because the manufacturing process continues to advance technologically.
Mechanical skills. Modern production systems require assemblers and fabricators to use programmable motion-control devices, computers, and robots on the factory floor.
Physical stamina. Assemblers and fabricators must stand for long periods and perform repetitious work.
Physical strength. Assemblers and fabricators must be strong enough to lift heavy components or pieces of machinery. Some assemblers, such as those in the aerospace industry, must frequently bend or climb ladders when assembling parts.
Technical skills. Assemblers and fabricators must understand technical manuals, blueprints, and schematics for a wide range of products and machines in order to manufacture the final product properly.
The median annual wage for assemblers and fabricators is $30,930. The median wage is the wage at which half the workers in an occupation earned more than that amount and half earned less. The lowest 10 percent earned less than $20,470, and the highest 10 percent earned more than $52,170.
Median annual wages for assemblers and fabricators are as follows:
|Aircraft structure, surfaces, rigging, and systems assemblers||$50,050|
|Engine and other machine assemblers||41,210|
|Structural metal fabricators and fitters||37,730|
|Timing device assemblers and adjusters||37,040|
|Coil winders, tapers, and finishers||33,940|
|Electromechanical equipment assemblers||33,350|
|Electrical and electronic equipment assemblers||31,310|
|Fiberglass laminators and fabricators||30,870|
|Assemblers and fabricators, all other||28,550|
The median annual wages for assemblers and fabricators in the top industries in which they work are as follows:
|Transportation equipment manufacturing||$36,930|
|Fabricated metal product manufacturing||32,100|
|Computer and electronic product manufacturing||30,990|
|Temporary help services||24,220|
Wages vary by industry, geographic region, skill, education level, and complexity of the machinery operated.
Most assemblers and fabricators are employed full time and may need to work evenings and weekends.
Compared with workers in all occupations, aircraft structure, surfaces, rigging, and systems assemblers and structural metal fabricators and fitters have higher percentages of workers who belong to a union.
Overall employment of assemblers and fabricators is projected to decline 14 percent over the next ten years.
Within the manufacturing sector, employment of assemblers and fabricators will be determined largely by the growth or decline in the production of certain manufactured goods. In general, overall employment of assemblers and fabricators is projected to decline because many manufacturing sectors are expected to become more efficient and able to produce more with fewer workers.
In most manufacturing industries, improved processes, tools, and, in some cases, automation will reduce job growth. Increasingly, new advances in robotics have enabled machinery to perform more complex and delicate tasks previously performed by workers. In addition, assemblers and fabricators are increasingly working alongside robots, also known as "collaborative robotics." These new robots can help workers perform tasks and increase efficiency. However, this increased efficiency may reduce the demand for some assemblers and fabricators.
Cheaper and more advanced robotics, along with the possibility of decreased taxes and regulations, may entice some manufacturers to bring previously offshored production back to the United States. However, the new jobs may be more highly skilled in nature and more dependent upon automated technology.
Advances in three-dimensional printing, also known as additive manufacturing, has the potential to reshape the entire manufacturing sector in the future. Entire parts or even vehicles might be produced in a single build that would require very little assembly or fabrication by hand. This technology is still emerging though, and may not immediately affect the demand for these workers within the next 10 years.
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Qualified applicants, including those with technical vocational training and certification, are likely to have the best job opportunities in growing, high-technology industries, such as aerospace and electro-medical devices manufacturing.
Many job openings are expected to result from the need to replace workers who leave or retire from these large occupations.
|Occupational Title||Employment, 2016||Projected Employment, 2026||Change, 2016-26|
|Assemblers and fabricators||1,819,300||1,557,400||-14||-261,900|
|Aircraft structure, surfaces, rigging, and systems assemblers||41,800||34,500||-17||-7,300|
|Coil winders, tapers, and finishers||14,100||11,200||-21||-2,900|
|Electrical and electronic equipment assemblers||218,900||173,300||-21||-45,600|
|Electromechanical equipment assemblers||45,700||35,900||-21||-9,800|
|Engine and other machine assemblers||38,000||31,500||-17||-6,500|
|Structural metal fabricators and fitters||77,000||65,200||-15||-11,800|
|Fiberglass laminators and fabricators||19,700||19,400||-1||-300|
|Timing device assemblers and adjusters||800||600||-20||-200|
|Assemblers and fabricators, all other||232,400||199,800||-14||-32,600|